TRUMPF Showcases Laser Solutions for the Complete Battery Production Process Chain
#TRUMPF #EMobility #LithiumIonBattery“E-mobility is now really taking off worldwide. The political and economic framework conditions are giving e-mobility a further boost.” - Johannes Bührle, Head of Mobility at TRUMPF
June 2022 : The high-tech company TRUMPF is showcasing laser applications for the complete process chain of lithium-ion battery production at the Battery Show Europe trade show in Stuttgart.
Johannes Bührle, Head of Mobility at TRUMPF, said, "From electrode production to contacting the cells into larger units to the finished battery pack - we serve the entire spectrum.” Over many years, the high-tech company has already gained a great deal of experience with laser applications, working with Chinese and Korean battery manufacturers and being now a partner to all the major battery producers in Asia, Europe and the USA.
Mr. Bührle further explained that, "E-mobility is now really taking off worldwide. The political and economic framework conditions are giving e-mobility a further boost. Battery factories with multi-gigawatt capacities are now also being built in Europe. All these factories need lasers for their production.”
TRUMPF is benefiting from the trend toward electromobility. In the past fiscal year alone, the high-tech company sold more than 1000 lasers for battery production.
Now, the majority of applications are in the area of high-power lasers - in other words, lasers with at least 3 kW of power. To increase productivity, manufacturers tend to use lasers with higher power.
One example of the numerous laser applications in battery production is busbar welding, the contacting of individual battery cells. For this, TRUMPF offers a system consisting of the six and more kW TruDisk disk lasers, processing optics, process sensors - for example, for checking the welding depth - as well as the corresponding software and control system. The interaction of these components and the comprehensive application knowledge speeds up the production of the battery cells and reduces scrap.
Another application is the so-called “can-cap welding” - i.e., the media-tight sealing of the cover (cap) with the battery housing (can). TRUMPF lasers seal, with neither pores or cracks, the aluminum housings, which are equipped with electrode packs, to the cap. High quality is particularly important here. Even the smallest cracks could lead to dangerous battery malfunctions. TRUMPF's BrightLine Weld technology ensures low-spatter welding and maximum process stability. At the heart of this system is a two-in-one laser light cable with an inner and an outer fiber core.
The gas-tight welding of heat exchangers for battery packs is particularly demanding. Heat exchangers are made of special aluminum alloys. So far, their manufacturers have often produced them using soldering technology. TRUMPF has developed multi-focus optics that enable welding speeds of more than 15 meters per minute.
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